| Clutch Pedal Inspection And
Adjustment |
| 1. |
Measure the clutch pedal height (from the face
of the pedal pad to the floorboard) and the clutch pedal clevis pin
play (measured at the face of the pedal pad.)
Standard
value
Stroke (A) : 142~148 mm (5.5905~5.8268
in.)
Free play (B) : 6~13 mm (0.2362~0.5118
in.)
Height (C) : 216 mm (8.5039
in.)
|
|
| 2. |
If the clutch pedal free play and the distance
between the clutch pedal and the floor board when the clutch is
disengaged, do not meet with the standard values, it may be the
result of either air in the hydraulic system or a faulty clutch
master cylinder. Bleed the air or disassemble and inspect the master
cylinder or clutch. |
Bleeding
Whenever the clutch
tube, the clutch hose, and/or the clutch master cylinder have been
removed, or if the clutch pedal is spongy, bleed the system.
|
Use the specified fluid. Avoid mixing
different brands of fluid. |
Specified fluid:
SAE J1703 (DOT 3 or DOT
4)
|
Concentric Slave Cylinder Air Bleeding
Procedure
| 1. |
After disconnecting a cap from the concentric
slave cylinder air bleeder, insert a vinyl hose in the plug.
|
| 2. |
Loosening the plug screw, press and release
the clutch pedal about 10 times.
|
Hold the air bleeder body not to rotate
with a spanner(A). The holding is needed when the plug
loosened or
tightened. | |
| 3. |
Tighten the plug(B) during the clutch pedal
pressed. Afterwards, raise the pedal with a
hand. |
| 4. |
After pressing the clutch pedal 3 times more,
loosen the plug and retighten it with the pedal pressed. Raise it
again, then. |
| 5. |
Repeat the step 4 two or three times. (until
there is no bubble in the fluid)
Tightening
torque :
(B) 6.9~9.8N.m (0.7~1.0kgf.m,
5.1~7.2lb-ft)
|
|
| 1. |
Do not clamp the pipe of a concentric
slave cylinder. |
| 2. |
Be careful not to damage O-rings.
| |
